Hi Vinod, I went through the thread and have some observations for you -
The qualities of Stainless Steel mentioned are fine. But nowhere can I see these quality helping 'engine performance'. I guess engine performance is the objective int he entire exercise. (If it is spending money, send me a DD
)
I also guess that you have copy-pasted this info about stainless filters from some promotional material. - Look at the wording there - 'straightens the air??' What does that mean? Improve the amount of air they can flow?? as if Maruti did not figure that out??
Car manufacturers spend a great deal of time on getting their engine right, balancing various parameters like fuel efficiency, engine performance (power), maintenance ease, reliability/longevity. If we have to disturb this fine balance, we have to be at least one better than the manufacturers. As far as air flow is concerned, not much can be achieved by changing a filter or similar band-aid like small change. Real improvement is only through a turbocharger or a supercharger in this department. I don't know whether these things can be aftermarket-added, or whether an upgrade is available, or whether these solutions are suitable for a maruti alto at all. Probably not, seeing that most vehicles using these are already big and powerful vehicles, tolerating the weights and other overheads associated with these solutions well.
Binoy had some suggestions like re-boring, wide-body throttle, compression bump (I add grooving cylinder head for increased cubic capacity) - These could work, but are tedious processes involving touching the heart of the car - its engine. If your car survices this open-heart surgery, it could emerge stronger. But there are chances of messing it up as well. If you think you can live with the consequences of a botched engine re-jig, you can go ahead.
One painless option pointed out by Binoy is that of engine re-map. This process takes the engine control unit, and changes it's stock behaviour - you could make it put in more fuel charge, significantly change its power output... somewhat like making a cat roar like a tiger.. but this is a specialized work. It could also involve significant investment.
Good thing is, help is close at hand - This vendor is based in Kerala (Kochi itself) and would do custom engine remaps for power boosting. If you want you can dig further.
All the best for your quest for more power! Post your experiences for the benefit of us all at CW forum.
PS: by now, you would have guessed, I was trying to tell you that 'stainless steel filters' are kind of 'snake oil'.. a remedy that doesn't work! 