Hi Anjeel,
Thanks for your post. My views are as given below:
1. The best setup is to run the device at 13.5-13.8 volts. This is because when the altenator is charging the barrery then the battery deliver 13.5-13.8 volts. The current should be based on the engine size. My device produces between 800 - 1000 ml per minute at 13.8 volts and 10 Amps. Hence for 1000 cc engine one need to setup 10-12 Amps. During the longer operation / long drive the current goes maximum upto 16-18 Amps.
2. Never connect the gas outlet to intake manifold because gas does not mix properly with the air at that point. I agree with your theory of having connection before air filter or top of air filter. Only in case of Turbo diesel, I give the connection between air filter and air compressor, as I got best results here.
3. I dont recommend to use the booster into the boot space. I always prefer to avoid this until unless there is no space available inside the engine compartment.
In todays car the boot space is connected to the pessenger area. If some thing goes wrong to the device then there will be panic in pessenger area.
It is a nice practice to use the two bubbler but the mishappening can be done because of some spark / other issue at device itself.
4. The use of flash arrestor is good thing as we are increasing one more safety device. We had discussed and tested out the effect of flash arrestor and found that it does not help in arresting the fire because of higer speed of flame front travel of Hydroxy. To my mind the bubbler is the best device to use for protecting the booster from back fire.
5. I will think through for this point and reply.
6. Noramally you should have 2-4 sq inch of plate surface area for each ampere of current however you can lowest reading of 1 sq inch per amp. Below 1 sq inch per amp your plate will start corroded and water become brown.
However the variation of current from 10-50 amps is too high. The current increase should not be more then 8-10 amps from the initial current setting.
The best configuration is 2 set of 6 series cell connected in parallel. With this setup you should get around 800 - 1000 ml per minute with 13.8 volts and 10 Amps without heating up the water.
7. In brute force electrolysis the PWM hardly improves the gas production. If we need to use the PWM then we should use with proper resonance frequency. In the brute force PWM can be used for current limiting etc.
8. So you are planning to inject 3 lpm on 1000 cc engine. Just try this and let us share.
Regards
Praveen
Post edited to remove 'quote' (previous post itself; NOT required, therefore) & merge subsequent posts.